AIS Cyclone Incinerators — Authorized US Distributor
Agricultural
Incineration
Done Right
BioSec Agriculture is the authorized US distributor for AIS (Agri Incineration Systems) Cyclone incinerators — purpose-built for swine and poultry operations that need fast, compliant carcass disposal, every time.
Why Choose Incineration
The Most Reliable Disposal Method for Modern Livestock Operations
When composting takes weeks and rendering trucks require scheduling, incineration delivers results on your timeline — with full biosecurity and documented compliance.
Complete Pathogen Elimination
The secondary chamber maintains a minimum of 850°C (1562°F) with a 2-second gas retention time — the regulatory standard that ensures complete elimination of pathogens, viruses, and prions including AI, PED, ASF, and other critical disease threats, with no viable residue remaining.
On-Demand — No Scheduling
No waiting for pickup trucks, no composting lag time. Dispose of mortalities within hours of discovery — critical during disease events when every hour matters for containment.
Documented Regulatory Compliance
AIS Cyclone units operate within EPA AP-42 emission factors and are permitted under state construction permit programs. Full documentation support for your permit application.
Purpose-Built for Livestock Operations
From sow farms and broiler houses to turkey barns, dairies, and beef operations — the AIS Cyclone lineup covers every production scale with 15 models sized to match your mortality load and operation type.
Biosecurity Stays On-Site
Carcasses never leave the property. No truck entries, no rendering facility contacts, no off-site exposure pathways. Your biosecurity perimeter stays intact from start to finish.
Lower Long-Term Disposal Cost
Incineration consistently delivers lower total cost compared to contracted rendering — especially when factoring in mortality event response, labor, biosecurity exposure, and scheduling constraints.
Why AIS Cyclone
What Sets AIS Apart from Every Other Incinerator
Not all incinerators are built the same. AIS Cyclone units are engineered to a standard that competing brands don't match — in construction quality, control technology, and manufacturer commitment.
Monolithic Concrete — Not Brick
AIS uses C1600-grade monolithic cast concrete in every chamber. No joints. No gaps. No mortar to fail. Competing units built with brick develop cracks and joint failures over time, requiring costly repairs and refractory replacement. AIS concrete holds temperature better, lasts longer, and keeps running costs lower. We never use brick.
Next-Gen Control Panel
While competitors offer basic on/off controls, the AIS panel includes built-in Wi-Fi and GSM remote connectivity, AWS-based fleet management, HD touch screen, and scheduled email updates with temperature logs and fuel cost data from any location. Independent burner modules communicate wirelessly. No other incinerator in this class offers this level of remote monitoring and diagnostics as standard.
3-Year Warranty — Parts & Labor
AIS backs every unit with a 3-year / 2,100-hour warranty on parts and labor — whichever comes first. That level of manufacturer commitment is only possible because AIS stands behind the quality of the concrete construction, burner system, and control panel. Most competing incinerators offer 1-year or parts-only coverage. Consumable items — including thermocouples, burner components, grate bars, and door seals — are not covered under warranty.
Unique Grate Bar System
AIS's market-leading grate bar system features adjustable spacing to handle different waste types — a flexibility no competitor offers. Standard ash doors allow safe ash removal while the unit stays in full operation, so you can keep loading and burning without shutting down. This design maximizes the inherent thermal efficiency of the monolithic concrete lining and reduces overall fuel consumption.
Ecoflam Official Global Partner
AIS is the Official Global Partner of Ecoflam — the Cuenod Max Gas burner system used in every AIS Cyclone is a premium industrial combustion component, not a generic burner. This partnership means matched burner specifications, factory-validated configurations, and genuine parts support through BioSec Agriculture. Competing units often use unbranded or lower-specification burner assemblies.
40+ Years — Trusted Worldwide
AIS has been engineering agricultural incinerators since the 1980s. Their units operate on farms across the globe — from the United States to Europe, Africa, and beyond. That depth of field experience is built into every design decision. BioSec Agriculture is the exclusive authorized US distributor, providing direct technical support, parts inventory, and permitting assistance for every installation.
AIS Cyclone Technology
Built for Commercial Livestock Production
Dual-Chamber Combustion
Every AIS Cyclone operates on a two-chamber design — a primary chamber where material is loaded and combusted, and an integral secondary afterburner chamber where gases are further oxidized at sustained high temperatures. This design eliminates the need for a separate secondary system, simplifying installation and permitting.
Monolithic Concrete — We Never Use Brick
AIS Cyclone chambers are lined with C1600-grade monolithic cast concrete — continuous, seamless, and rated for sustained combustion temperatures standard brick simply cannot handle. Unlike brick-lined units, there are no joints to crack, no gaps to leak heat or gases, and no ongoing mortar failures. The monolithic construction retains heat more efficiently, keeps running costs lower, and dramatically extends service life. Every AIS Cyclone uses concrete. Every time.
Premium Industrial Burner System
Every AIS Cyclone is fitted with industrial-grade burner assemblies engineered specifically for that model's waste capacity and chamber configuration — not generic off-the-shelf components. Burner sizing is matched from the primary chamber through the secondary afterburner to handle the thermal demands of the carcass loads each unit is built for. An automatic sequence controller manages ignition, flame monitoring, and shutdown without operator input.
Next-Gen Control Panel
The AIS control panel is a state-of-the-art system with industry-first features: HD touch screen, built-in Wi-Fi and GSM remote connectivity, AWS-based fleet management, and scheduled email updates showing machine status, temperature logs, and estimated fuel costs from any location. Independent burner control modules communicate wirelessly. Built-in fail-safe monitoring minimizes downtime. Set temperatures, load the unit — the system runs the burn cycle automatically.
Unique Grate Bar System
AIS's market-leading grate bar design features adjustable spacing between bars depending on waste type — a flexibility no competitor offers. Ash doors are fitted as standard, allowing safe ash removal while the unit remains in full operation so you can keep loading and burning without interruption. This design maximizes the thermal efficiency of the monolithic concrete lining and keeps running costs low. BioSec Agriculture stocks grate bars for same-season replacement.
Natural Gas, LPG, or Diesel Fuel
AIS Cyclone units can be configured for natural gas, liquid propane (LPG), or diesel fuel operation. Fuel type is specified at time of order and determines burner nozzle configuration and air damper settings. Gas line sizing and pressure requirements are included in each unit's installation documentation.
Technical Standards
Complete US Model Lineup
15 Models — Small Farm to Large Commercial
Every AIS Cyclone model in the US lineup is stocked and supported by BioSec Agriculture. Select a series below to view models and download spec sheets.
See It In Action
AIS Cyclone In Operation
Real-world footage from AIS Cyclone installations — combustion performance, maintenance procedures, and operational features.
Air Permitting & Compliance
Permitted for US Regulatory Requirements
AIS Cyclone incinerators operate as minor stationary sources under US EPA regulations. Potential-to-emit (PTE) calculations for CO — the controlling pollutant — are based on EPA AP-42 emission factors, placing all Small and Mid Series models well below major source thresholds. BioSec Agriculture provides equipment specifications and PTE worksheets to support state permit applications. Regulatory determinations are made by your state environmental agency.
- ✓EPA AP-42 emission factors apply to all AIS Cyclone models
- ✓CO is the controlling pollutant for PTE threshold calculations
- ✓Integral secondary chamber design — no separate afterburner form required
- ✓BioSec Agriculture provides equipment specs and PTE worksheets for permit applications
- ✓State construction permits required before installation — plan for 60–90 day review timelines
- ✓Permitting guidance available for IA, IL, MN, and NE — contact BioSec Agriculture for other states
CO Potential-to-Emit by Series
| Series | Models | CO PTE (tons/yr) |
|---|---|---|
| Small | 009 – 064 | 1.64 – 1.87 |
| Mid | 0132 – 0206 | 2.29 – 4.92 |
| Large | 1250 | 10.99 |
| Large | 1870 | 17.08 |
| Large | 2650 | ~22.00 |
| Large | 3860 | 34.00 |
Based on EPA AP-42 emission factors. CO is the controlling pollutant. The major source threshold for most livestock source categories is 100 tons/yr. Contact your state environmental agency for applicable thresholds and permit class determinations for your location.
AIS Quality Commitment
3-Year Warranty
Parts & Labor
Every AIS Cyclone unit ships with a 3-year / 2,100-hour warranty on parts and labor — whichever comes first. That's the manufacturer's commitment to the quality of their monolithic concrete construction, burner system, and control panel.
"Our mission is to build the most robust, fuel efficient, cost-effective incineration solution for the safe, bio-secure disposal of animal and animal by-product waste for the American Agricultural Industry."
AIS — Trusted Worldwide since the 1980s
Get Started
Ready to Size a Unit for Your Operation?
BioSec Agriculture works directly with swine and poultry producers to match the right AIS Cyclone model to your mortality load, site layout, and permitting situation.
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